Development and performance evaluation of a mini plastic crushing machine

Damilola Victoria Awe 1, *, Tesleem Babatunde Asafa 1, Taiwo Adebowale Adeniran 1, Peter Efosa Ohenhen 2, Victoria Adebisi Alao 3 and Olusegun Abiodun Balogun 4

1 Department of Mechanical Engineering, Ladoke Akintola University of Technology, Ogbomoso, Nigeria.
2 Department of Mechanical Engineering, University of Nebraska-Lincoln, USA.
3 Department of Mechanical Engineering, University of Ilorin, Kwara, Nigeria.
4 Department of Mechanical Engineering, Jomo Kenyatta University of Agriculture and Technology, Nairobi, Kenya.
 
Research Article
World Journal of Advanced Research and Reviews, 2024, 22(01), 591–602
Article DOI: 10.30574/wjarr.2024.22.1.1126
Publication history: 
Received on 02 March 2024; revised on 10 April 2024; accepted on 12 April 2024
 
Abstract: 
Global plastic production has seen a significant surge owing to its versatile applications resulting in a large volume of plastic waste polluting the environment. However, the high cost and size of plastic crushers have hindered efficient plastic recycling efforts. This research focused on creating a cost-effective, portable plastic crusher tailored for local use. The machine comprises four main units: the feeding, grinding, power, and framework units. A 3D model was crafted using Solid Works software (2017 version 25), and essential components were constructed from mild steel. The feeder has a capacity of 837480 mm3, a 20 mm diameter shaft with a power rating of 2.078 kW, and an outlet volume of 748692 mm3. Performance tests using High-Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), Poly Vinyl Chloride (PVC), and Polyethylene Terephthalate (PET) indicated throughput capacities of 2.83, 2.71, 6.00, and 1.60 kg/h, respectively. The machine has efficiencies of 73.3%, 53.85%, 60%, and 50% for HDPE, LDPE, PVC, and PET, respectively. Notably, the portable plastic grinding machine excels in grinding HDPE, making it highly recommended for small and medium-sized enterprises. This innovation focused on bolstering plastic recycling efforts in localized contexts.
 
Keywords: 
Plastics; Environmental Pollutants; Feeder; Grinder; Power Transmitter; Frame; Electric Motor; Plastic Grinding Machine
 
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